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Clymer Marine Repair Manual to suit: | |
| | 1985-1991 SUZUKI DT 2, DT 4, DT 6, | DT 8, DT 9.9, DT15, DT 20, DT 25, DT 30, DT 35, DT 40, DT 55, DT 65, DT 75, DT 85, DT 90, DT 115, DT 140, DT 150, DT 175, DT 200, DT 225
| 1985-1991 SUZUKI DT 8 SAIL | , DT 9.9 SAIL | |
1985-1991 SUZUKI DT 100 SUPER FOUR |
| 1985-1991 SUZUKI DT 150 SUPER SIX | |
1985-1991 SUZUKI DT 200 EXANTE | |
CONTENTS:
QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's techniques CHAPTER THREE / TROUBLESHOOTING Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI CHAPTER SIX / FUEL SYSTEM Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6) CHAPTER SEVEN / ELECTRICAL SYSTEMS Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models) CHAPTER EIGHT / POWER HEAD Engine serial number / Fasteners and torque / Flywheel / Power head CHAPTER NINE / GEARCASE Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension CHAPTER TEN / AUTOMATIC REWIND STARTERS Bendix starter / Overhead starter / Adjustment CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement CHAPTER TWELVE / OIL INJECTION SYSTEM System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement CHAPTER THIRTEEN / JET DRIVES Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner INDEX WIRING DIAGRAMS
USA Publication
Part No: 09 WSM MA CLB781
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