Fundamentals of Machine Tools (305 pages)
Introduction to the Machine Shop
Properties, Identification, and Heat Treatment of Metals
Portable Machine Tools
Drilling Machines
Grinding Machines
Sawing Machines
Lathes
Milling Operations
Milling-Grinding-Drilling and Slotting Attachment (Versa-Mil)
Tables
Weights and Measures
Formulas
Tools and Their Uses (306 pages)
Chapter 1 Introduction
Chapter 2 Safety
Chapter 3 Reading Measuring Scales
Chapter 4 Tool Boxes
Chapter 5 Dividers
Chapter 6 Calipers
Chapter 7 Micrometers
Chapter 8 Rules and Steel Tapes
Chapter 9 Miscellaneous Measuring Tools
Chapter 10 Levels
Chapter 11 Plumb Bobs
Chapter 12 Scribers
Chapter 13 Squares
Chapter 14 Surface, Depth, and Height Gages
Chapter 15 Ring and Snap Gages and Gage Blocks
Chapter 16 Miscellaneous Measuring Gages
Chapter 17 Pliers and Tongs
Chapter 18 Vises
Chapter 19 Clamps
Chapter 20 Jacks
Chapter 21 Hammers, Mallets and Mauls
Chapter 22 Screwdrivers
Chapter 23 Manual Drills
Chapter 24 Screw and Tap Extractors
Chapter 25 Wrenches
Chapter 26 Chisels
Chapter 27 Punches
Chapter 28 Files
Chapter 29 Grinders and Sharpening Stones
Chapter 30 Scrapers
Chapter 31 Awls
Chapter 32 Bolt and Cable Cutters
Chapter 34 Knives
Chapter 35 Pipe Cutting and Threading Tools
Chapter 36 Tube Cutting and Flaring Tools
Chapter 37 Shears and Nippers
Chapter 38 Taps and Dies
Chapter 39 Reamers
Chapter 40 Benders
Chapter 41 Pullers
Chapter 42 Bars
Chapter 43 Mattocks
Chapter 44 Gasket Cutters
Chapter 45 Chopping Tools
Chapter 46 Saws
Chapter 47 Brush-Cutting Tools
Chapter 48 Timber Handling Tools
Chapter 49 Climbing Tools
Chapter 50 Planes
Chapter 51 Digging Tools
Chapter 52 Electrical Power Tools
Chapter 53 Soldering
Chapter 54 Paint Application
Chapter 55 Miscellaneous Tools
Chapter 56 Pneumatic Ratchets
Machine Shop Calculation (123 pages)
Addition, Subtraction, Multiplication, and Division of Fractions
and Decimals; and Conversion of Fractions to Decimals and Decimals To
Fractions
Task 1 - Describe the processes for adding, subtracting, multiplying, and
dividing fractions
Task 2 - Describe the processes for converting fractions to decimals and
decimals to fractions; and for adding, subtracting, multiplying, and dividing
decimals
Conversion of Linear Measurements from the English To The Metric
System and From the Metric to the English System; And Solving Problems Using
Ratio, Proportion and Trigonometry
Task 1 - Describe the processes for converting linear measurements from the
English to the metric system and from the metric to the English system
Task 2 - Describe the processes for solving problems using ratio and proportion
Task 3 - Describe the processes for solving problems using trigonometry
Principles of Drafting and Shop Drawings (114 pages)
Lesson 1 - Drafting and Shop Drawing Fundamentals
Task 1 - Describe orthographic projection theory and freehand drafting
Task 2 - Describe drafting instruments and the fundamentals of geometric construction
Task 3 - Describe the theory and fundamentals of pictorial drawings: oblique and
isometric projection
Task 4 - Identify shop terms, abbreviations, and dimensioning elements
Task 5 - Interpret a shop drawing
Precision Measuring and Gaging (92 pages)
Precision gages and measuring tools, and types of fits, tolerances, and
allowances
Task 1 - Describe the different types of fits, tolerances, and allowances used in the
machinist trades
Task 2 - Describe the proper use and care of precision gages and measuring tools
Metal Properties, Characteristics, Uses and Codes (52 Pages)
The physical and mechanical properties of various metals, and use of the
hardness tester, chemical analysis, and bench grinder to identify various metals
Task 1 - Describe the processes for identifying the physical and mechanical properties
of various metals
Task 2 - Describe the processes for using the hardness tester, chemical analysis, and
bench grinder to identify various metals
Milling Machine Operations (78 pages)
Task 1 - Describe the setup, operation, and adjustment of the milling machine
Task 2 - Describe the types, nomenclature, and use of milling cutters
Lathe Operations (136 pages)
The lathe uses and safety; uses, repair, and adjustment of lathe attachments;
and various thread forms, uses, calculations, and machining techniques.
Task 1 - Describe the uses of the lathe, to include safety
Task 2 - Describe the uses, repair, and adjustment of lathe attachments
Task 3 - Describe the various thread forms, uses, calculations, and machining techniques
Bandsaw Operations (98 pages)
Task 1 - Describe the use of the bandsaw machine
Bandsaw Maintenance and Troubleshooting
Task 1 - Describe the methods used to repair and adjust the bandsaw
Task 2 - Describe the procedures for troubleshooting the bandsaw
Shop Safety (80 pages)
Shop Safety Rules and Procedures; Developing a Shop Safety Program
Learning Event 1 - Describe general shop safety rules and potential safety hazards
Learning Event 2 - Develop the rules and procedures for a successful safety program
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