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POTTERY AND CERAMICS BY ERNST ROSENTHAL 317 PAGES (PELICAN BOOKS A 201)
POTTERY AND CERAMICS FROM COMMON BRICK TO FINE CHINA ERNST ROSENTHAL
BOOK HAS 46 B & W PLATES
Preface to the Third Edition THIS third edition incorporates essential details of the progress made by the ceramic industry since the manuscript of the first edition was written. The author's original plan, namely, to cover the whole field of ceramics, from common brick to fine china, in a pleasant, readable form, is maintained. The artist - and indeed all who love beautiful china - will find renewed interest in the chapter,' Pottery Decoration'. This has been re-written and enlarged. Practically all methods used in the decoration of pottery are included. Fifteen new illustrations, covering modern pottery and modern pottery machinery, are added and the latest figures relating to pottery export are incorporated. A feature of previous editions of Pottery and Ceramics was a tour of typical ceramic factories - the Wedgwood factories in Barlaston, the insulator factories of Bullers in Milton, and the stoneware factories of Doulton in Erith. This section has been brought up to date to include improvements and modernizations carried through since the book was first written. Recent research work on super-refractories and on other new materials, such as metal powder -ceramic powder combinations used in aircraft power plant construction, is described, and the book includes a new chapter covering the manufacture of refractories for the steel industry, based on a process of extraction from sea water, a recent development in this country. Whilst on the subject of refractories, it should be pointed out that the present revised edition includes descriptions of one of the most modern factories in the world for producing refractory materials. These factories were not in existence when the first edition was written.
LIST OF CONTENTS GENERAL REMARKS The reader who wishes to obtain a short and vivid picture is advised firstly to read those sections below which are marked with asterisks and secondly to study the illustrations. In order to give a quick impression of the various branches of the cky ware industry the author describes five typical visits which he made recently. (Please refer to the relevant sections of Chapters 12, 13, 14, 16 and 19.) The reader can then study the remainder of the book at his leisure with very little loss of continuity. The book falls into two sections: Section I - Chapters i to 11 inclusive — deals with the subject of ceramics (pottery and other cky ware) in broad outline. Raw materials, kilns and other equipment, methods of manufacture, used for all or most types of clay ware, etc., are covered in a general manner. Section II - Chapters 12 to 20 — deals with the various individual branches of the pottery and clay ware industry and the properties of the finished products. Special manufacturing methods - not covered by Section I - are described. Cky Ware in the Home 1. * BRIEF HISTORY OF POTTERY Ancient Pottery Greek Pottery Roman Pottery Far Eastern Pottery Pottery in Continental Europe British Pottery Early English Porcelain Modern Ceramics Mechanization in the Pottery Industry 2. * WHAT ARE CERAMICS? The Sub-division of ceramics Alternative ckssification White ware Ceramics in a wider sense 3. CLAY * What is cky? Formation of cky Kaolin (or China Cky)
* Why is day plastic and sand non-plastic? * Why a few drops of alkaline solution turn a stiff cky paste into a liquid slip Amount of water required for different consistencies * Purifying clays Elutriation method * Why do plastic clays harden in drying? Versatility of cky * Behaviour of cky when heated above room temperature Firing shrinkage of cky * Notes on materials found with cky * Feldspar Lime Magnesia Iron compounds * Silica Primary ckys Secondary ckys 4. COMPOSITION OF BODIES Preparation of raw materials Preparation of bodies Body preparation using cky in pkstic state Body preparation using dry cky Body preparation using clay slips 5. * SHAPING PROCESSES Throwing Hand moulding Jollying Extrusion Pressing Turning Slip casting 6. * DRYING AND DRYERS General Types of Dryers Continuous dryers Infra-red drying High frequency drying 7. FIRING Ckssification of kilns Intermittent up-draught kilns Down-draught intermittent kilns Continuous kiln for bricks and refractories Continuous runnel ovens
8. TEMPERATURE RECORDING Seger cones Butter's rings Measuring temperature 9. SETTING OR PLACING THE WARE IN KILNS Open setting 10. GLAZES Frits Action of the glaze on the ceramic body Matt and crystal glazes 11. CERAMIC COLOURS AND DECORATION * Under-glaze colours * On-glaze colours * Application of colours to pottery 12. BRICKS AND TILES Main types of ware Bricks Manufacture of common bricks General arrangement of brick works * Visit to the Stewartby Works of the London Brick Co. Hollow clay building bricks Facing bricks Vitrified bricks Tiles Roofing tiles 13. REFRACTORIES Fireclay Ware Aluminous refractory goods Silica bricks Sillimanite and Kyanite ware Magnesite * Refractories for the Steel Industry extracted from Sea Water Chromite bricks Silicon carbide (carborundum ware) Carbon (or graphite) refractories * Pure oxide refractories * A Visit to the new Neston Works of Morgan Crucible Company Ltd 14. STONEWARE Raw materials Preparation ot stoneware bodies Forming of stoneware Stoneware floor tiles Stoneware pipes Raw materials and manufacture Chemical stoneware Drying
Firing and salt glazing or stoneware Special stoneware bodies Electrical stoneware Stoneware vases and statues •Visit to Messrs Doulton's Works at Erith 15. EARTHENWARE AND FAIENCE Fine earthenware Glazed wall tiles 16. PORCELAIN AND CHINA Types of porcelain Raw materials Hard porcelain Kilns Bone China Manufacture of bone china bodies * Visit to the all-electric factory of Josiah Wedgwood & Son Ltd, Barlaston « American hotel china American household china 17. SANITARY WARE Earthenware Fireclay Vitreous china Shaping and firing of sanitary ware 18. INSULATOR PORCELAIN Firing of Porcelain insulators Technical characteristics of porcelain Mechanical characteristics of porcelain High-voltage transmission line insulators 19. Low Loss CERAMICS Steatite - clinoenstatite bodies Composition of clinoenstatite bodies Properties of two typical clinoenstatite bodies Cordierite bodies Rutile bodies Magnesium orthotitanate bodies Ultra-high permittivity ceramics Zircon porcelains * Visit to Messrs Buller's works at Milton 20. SUPER REFRACTORIES AND CERAMIC METAL COMBINATIONS IN AIRCRAFT POWER PL ANT CONSTRUCTION APPENDIX: Exports of the British Pottery Industry GLOSSARY INDEX
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